DRIVE THE DIGITAL PLANT FORWARD WITH MANUFACTURING AUTOMATION
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May 6, 2021
1 | © 2021 Plex Systems, Inc. All rights reserved. Privileged and Confidential Information.
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Meet the Plex Team
Tony Kaczmarek
VP Product Management
Michael Hart
Director of Product Strategy
Brian Gillespie
Director of IIoT Solutions
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Plex & Mach2 – A seamless fit 20 years in the making!
• Installed base of nearly 200 plants
• Mature product
• Rich features & APIs
• Excitement from community, customers, analysts
• We hit the ground running – maintaining existing customers and adding new sites
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Plex & Mach2
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Additional Improvements Planned
Benefits of being on the inside – Joined efforts to improve:
• New APIs
• User Interface enhancements
• Simplification/unification of APIs and functionality
• New features and platform capabilities
• Production Monitoring solution
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Customer Efficiencies
Existing customers
• Synchronization of commercial terms
• Implementation, professional service, support, subscription all under Plex
• Simplification of packaging
• Support through standard Plex
New customers
• Standard solution for shop floor integration - no more guesswork
• Rapid implementation and ROI with robust “out of the box” functionality
• Powerful low-code environment for easier scaling and management
• Joining a mature community with peers, resources, best practices
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Accelerate Industry 4.0 and Digital Transformation
Manufacturer Pains
Old, non-networked equipment Manual processes High employee turnover
Negative Results
Complex solutions High costs and waste Production inefficiency
Mach2 Provides
Cost-effective turnkey solution Process, data automation Contextualization with Plex
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Turnkey Solution for Manufacturers of Any Size
Mach2 is an integration software platform that interacts with your plant floor machines and systems to provide real-time usable, actionable information.
• Bi-directional data communication that extends Plex MES and IIoT to the edge
• Democratizes Industry 4.0 and IIoT with templated, turnkey solution for the masses
• On-ramp to Smart Manufacturing with production monitoring that focuses on key operational metrics
• Out-of-the-box solution to empower automation and unleash operators
o Day 1 value with a rapid implementation for automated production recording, machine status, OEE
o Day 2+ value customers extend the solution to more machines, automate quality, lineside labeling
• Low-code design for extensibility and ease-of-use to solve your unique plant floor challenges
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On-ramp to Smart Manufacturing
Provide on-ramp to Smart Manufacturing
Turnkey solution that lowers the barrier to full MES solution
OOB solution captures data and provides real-time visibility and monitoring of production process.
Expand and Automate MES/IIoT
Real-time contextualized data collection and alerts
Integrated solution turns machines into users and creates fail-safe mechanism to prevent process defects
Deliver Extensibility Toolset
Flexible toolset solves key business challenges
Low-code solution works in concert with Plex MES & IIoT to solve unique challenges
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PLEX SMART MANUFACTURING PLATFORM
Connected by a Modern Cloud
CONNECT ― AUTOMATE ― TRACK ― ANALYZE
Manufacturing Execution Suite (MES)
Manufacturing Automation
Quality Management System (QMS)
Supply Chain Planning (SCP)
Enterprise Resource Planning (ERP)
MANUFACTURING ANALYTICS
PLEX SMART MANUFACTURING PLATFORM
Data Platform
• APIs
• Developer Portal
• EDI
• Reporting
INTEGRATION LAYER
External Systems and Applications
| © 2020 Plex Systems, Inc. All rights reserved. Privileged and Confidential Information.
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Mach2
Data Entry to Plex
• Machines are users
• Automated
• Unleashes operators from tedious data entry
• 24x7x365
• Accurate
Control
Shop Floor Execution
• Automated setup
• Error proofing
• Lineside labeling
• Operators making parts
• Real-time scoreboards
Mach2 Rollout and Expansion
• NO CODE!
• Mach2 is a toolset
• Kors uses toolset to build out-of-the-box product
• 2-day training class
• “Hand over the keys”
• Visual logic layer
• Multiple screen building options
• Unlimited possibilities!
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Mach2: We Speak Machine
Day 1
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Mach2: We Speak Machine
Day 1
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Mach2: We Speak Machine
Day 1
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Mach2: We Speak Machine
Day 1
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Mach2: We Speak Machine
Day 1
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Mach2: We Speak Machine
Day 1
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Mach2–“Day 1 & Day 2+”
Day 2
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Plex & Mach2
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A call to action
• Lift to full shop floor integration is smaller / easier than most manufacturers anticipate
• You likely have prerequisites and a footprint to take advantage of Plex Mach2
‒ Plex ERP/MES/Quality‒ IT/OT Network‒ Server‒ Networkable equipment or low cost IoT devices‒ Labor resource (not a coder) –flowchart Visio type development
• Rapid deployment / lost cost deployment, phased approach (Newman/Thai/Hatch)
• Low-cost sensors, wireless networks, cloud, etc. = democratized access to technology and manufacturing innovation
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Mach2 Extends Plex Smart Manufacturing Platform to the Edge
Integration and Enablement
Capabilities
Applications Workflow Visualizations
Data Connectivity and Normalization
Modern Sensors & Controllers
Custom Protocols & Drivers
Modern Communications Protocols
Industrial Automation
Robotics
CNCs
SCADA
1. Workcenter Setup
2. Quality/Checksheet Automation
3. Lineside labeling
4. Production Automation
5. Serial number tracking
6. Weigh Scale or other peripheral Integration
7. Scrap adjustments
8. Asset genealogy
1 2 3 4 6 5 7 8
cloud
edge
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22 | © 2020 Plex Systems, Inc. All rights reserved. Privileged and Confidential Information.
Q&A
Contact Us to Learn More
Brian Gillespie
bgillespie@plex.com
248.221.2566
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REGISTER NOW
May 24 –26, 2021
www.powerplex.com
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