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Products
Manufacturing Execution System (MES)
Manufacturing Execution Suite (MES) is a comprehensive manufacturing software solution that provides real-time, paperless production management to drive enterprise-wide compliance, quality, and efficiency.
Quality Management System (QMS)
Quality Management System (QMS) is a cloud-based digital quality solution for manufacturers that standardizes and automates quality documentation, processes, and measurements.
Enterprise Resource Planning (ERP)
Enterprise Resource Planning (ERP) is a full-featured, scalable, cloudbased ERP that automates front- and back-office processes.
Supply Chain Planning (SCP)
Supply Chain Planning (SCP) combines data from your Plex ERP and multiple departments across your business to sync up demand and supply planning to improve inventory accuracy and production management.
Connected Worker
Connected Worker empowers frontline manufacturing teams with real-time digital tools to improve productivity, reduce errors, and enhance collaboration. It connects your people, to purpose, people, productivity, and processes to drive continuous improvement and workforce agility on the shop floor.
Production Monitoring
Production Monitoring provides seamless connectivity to machines on the plant floor, delivering transparent, real-time operational KPIs and dashboards to drive continuous improvements.
MES Automation & Orchestration
MES Automation & Orchestration connects your Plex MES to the plant edge to control information flow, processes, and workcenter setup adding efficiency, saving costs, and eliminating manual errors.
Asset Performance Management (APM)
Asset Performance Management (APM) combines process, operational, and machine-level data through highly visual dashboards to proactively monitor machine and plant health to ensure optimal uptime, throughput, and maintenance needs.
Finite Scheduler
Finite Scheduler is an advanced production scheduling tool that helps manufacturers optimize resources, reduce bottlenecks, and improve on-time delivery. It enables dynamic, constraint-based scheduling to align operations with real-world capacity and demand
Platform
Smart Manufacturing Platform Overview
Discover how our integrated platform connects, automates, tracks, and analyzes your operations.
Cloud Infrastructure & Security
Enterprise-grade cloud infrastructure with industry-leading security and compliance.
Reporting & Analytics
Integrated data visualization and analytics platform enabling descriptive, diagnostic and predictive business insights with Plex.
Availability & Performance
Industry-leading uptime and performance with 99.5% availability guarantee.
Manufacturing Automation
Seamless integration with Rockwell Automation and other manufacturing systems.
Mobile Application
Access critical manufacturing data and controls from anywhere with our mobile apps.
Industries
Aerospace Auto and Tire Food & Beverage Industrial Manufacturing Plastics & Rubber Precision Metalforming
Plex MES for Automotive
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INTERACTIVE DEMO
Plex MES for Automotive

Gain Real-Time Visibility and Control of Your Operations

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Resources
All Resources Success Stories Analyst Reports Knowledge Articles Demos Blog
2026 Gartner® Market Guide for Manufacturing Execution Systems
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Analyst Report
2026 Gartner® Market Guide for Manufacturing Execution Systems
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DRIVE THE DIGITAL PLANT FORWARD WITH MANUFACTURING AUTOMATION

May 6, 2021

1 | © 2021 Plex Systems, Inc. All rights reserved. Privileged and Confidential Information.

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Meet the Plex Team

Tony Kaczmarek
VP Product Management

Michael Hart
Director of Product Strategy

Brian Gillespie
Director of IIoT Solutions

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Plex & Mach2 – A seamless fit 20 years in the making!

• Installed base of nearly 200 plants
• Mature product
• Rich features & APIs
• Excitement from community, customers, analysts
• We hit the ground running – maintaining existing customers and adding new sites

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Plex & Mach2

–

Additional Improvements Planned

Benefits of being on the inside – Joined efforts to improve:

• New APIs
• User Interface enhancements
• Simplification/unification of APIs and functionality
• New features and platform capabilities
• Production Monitoring solution

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Customer Efficiencies

Existing customers

• Synchronization of commercial terms
• Implementation, professional service, support, subscription all under Plex
• Simplification of packaging
• Support through standard Plex

New customers

• Standard solution for shop floor integration - no more guesswork
• Rapid implementation and ROI with robust “out of the box” functionality
• Powerful low-code environment for easier scaling and management
• Joining a mature community with peers, resources, best practices

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Accelerate Industry 4.0 and Digital Transformation

Manufacturer Pains

Old, non-networked equipment Manual processes High employee turnover

Negative Results

Complex solutions High costs and waste Production inefficiency

Mach2 Provides

Cost-effective turnkey solution Process, data automation Contextualization with Plex

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Turnkey Solution for Manufacturers of Any Size

Mach2 is an integration software platform that interacts with your plant floor machines and systems to provide real-time usable, actionable information.

• Bi-directional data communication that extends Plex MES and IIoT to the edge

• Democratizes Industry 4.0 and IIoT with templated, turnkey solution for the masses

• On-ramp to Smart Manufacturing with production monitoring that focuses on key operational metrics

• Out-of-the-box solution to empower automation and unleash operators

o Day 1 value with a rapid implementation for automated production recording, machine status, OEE

o Day 2+ value customers extend the solution to more machines, automate quality, lineside labeling

• Low-code design for extensibility and ease-of-use to solve your unique plant floor challenges

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On-ramp to Smart Manufacturing

Provide on-ramp to Smart Manufacturing

Turnkey solution that lowers the barrier to full MES solution

OOB solution captures data and provides real-time visibility and monitoring of production process.

Expand and Automate MES/IIoT

Real-time contextualized data collection and alerts

Integrated solution turns machines into users and creates fail-safe mechanism to prevent process defects

Deliver Extensibility​ Toolset

Flexible toolset solves key business challenges​

Low-code solution works in concert with Plex MES & IIoT to solve unique challenges

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PLEX SMART MANUFACTURING PLATFORM

Connected by a Modern Cloud

CONNECT ― AUTOMATE ― TRACK ― ANALYZE

Manufacturing Execution Suite (MES)

Manufacturing Automation

Quality Management System (QMS)

Supply Chain Planning (SCP)

Enterprise Resource Planning (ERP)

MANUFACTURING ANALYTICS

PLEX SMART MANUFACTURING PLATFORM

Data Platform
• APIs
• Developer Portal
• EDI
• Reporting

INTEGRATION LAYER

External Systems and Applications

| © 2020 Plex Systems, Inc. All rights reserved. Privileged and Confidential Information.

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Mach2

Data Entry to Plex

• Machines are users
• Automated
• Unleashes operators from tedious data entry
• 24x7x365
• Accurate

Control

Shop Floor Execution

• Automated setup
• Error proofing
• Lineside labeling
• Operators making parts
• Real-time scoreboards

Mach2 Rollout and Expansion

• NO CODE!
• Mach2 is a toolset
• Kors uses toolset to build out-of-the-box product
• 2-day training class
• “Hand over the keys”
• Visual logic layer
• Multiple screen building options
• Unlimited possibilities!

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Mach2: We Speak Machine

Day 1

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Mach2: We Speak Machine

Day 1

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Mach2: We Speak Machine

Day 1

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Mach2: We Speak Machine

Day 1

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Mach2: We Speak Machine

Day 1

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Mach2: We Speak Machine

Day 1

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Mach2–“Day 1 & Day 2+”

Day 2

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Plex & Mach2

–

A call to action

• Lift to full shop floor integration is smaller / easier than most manufacturers anticipate

• You likely have prerequisites and a footprint to take advantage of Plex Mach2

‒ Plex ERP/MES/Quality‒ IT/OT Network‒ Server‒ Networkable equipment or low cost IoT devices‒ Labor resource (not a coder) –flowchart Visio type development

• Rapid deployment / lost cost deployment, phased approach (Newman/Thai/Hatch)

• Low-cost sensors, wireless networks, cloud, etc. = democratized access to technology and manufacturing innovation

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Mach2 Extends Plex Smart Manufacturing Platform to the Edge

Integration and Enablement

Capabilities

Applications                Workflow               Visualizations

Data Connectivity and Normalization

Modern Sensors & Controllers

Custom Protocols & Drivers

Modern Communications Protocols

Industrial Automation

Robotics

CNCs

SCADA

1. Workcenter Setup
2. Quality/Checksheet Automation
3. Lineside labeling
4. Production Automation
5. Serial number tracking
6. Weigh Scale or other peripheral Integration
7. Scrap adjustments
8. Asset genealogy

1 2 3 4 6 5 7 8

cloud

edge

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22 | © 2020 Plex Systems, Inc. All rights reserved. Privileged and Confidential Information.

Q&A

Contact Us to Learn More

Brian Gillespie

bgillespie@plex.com

248.221.2566

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REGISTER NOW

May 24 –26, 2021

www.powerplex.com

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Featured Resources

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Products
Manufacturing Execution System (MES) Quality Management System (QMS) Enterprise Resource Planning (ERP) Supply Chain Planning (SCP) Connected Worker Production Monitoring MES Automation & Orchestration Asset Performance Management (APM) Finite Scheduler
Platform
Smart Manufacturing Platform Cloud Infrastructure & Security Mobile Application Availability & Performance Manufacturing Automation
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Industries
All Industries Aerospace Auto and Tire Food & Beverage/CPG Industrial Manufacturing Plastics & Rubber Precision Metalforming & Fabrication
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Knowledge Articles
Elastic MES Types of Quality Management Systems The MES Beginner Guide A Guide to Production Part Approval Process What is Industry 4.0? A Guide to Advanced Product Quality Planning Supply Chain Planning: A Guide to Strategic Planning and Operations MES and the Future of Robotics Automation Cloud Based MES Basics Food Manufacturing Software: Why MES Is Critical for Food and Beverage Manufacturers Guide to Failure Mode and Effects Analysis (FMEA) Cloud-Based MES Solutions A Guide to Monitoring Machine Performance What is Connected Manufacturing and Why Should You Care About It?
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