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DRIVE THE DIGITAL PLANT FORWARD WITH MANUFACTURING AUTOMATION

May 6, 2021

1 | © 2021 Plex Systems, Inc. All rights reserved. Privileged and Confidential Information.

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Meet the Plex Team

Tony Kaczmarek
VP Product Management

Michael Hart
Director of Product Strategy

Brian Gillespie
Director of IIoT Solutions

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Plex & Mach2 – A seamless fit 20 years in the making!

• Installed base of nearly 200 plants
• Mature product
• Rich features & APIs
• Excitement from community, customers, analysts
• We hit the ground running – maintaining existing customers and adding new sites

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Plex & Mach2

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Additional Improvements Planned

Benefits of being on the inside – Joined efforts to improve:

• New APIs
• User Interface enhancements
• Simplification/unification of APIs and functionality
• New features and platform capabilities
• Production Monitoring solution

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Customer Efficiencies

Existing customers

• Synchronization of commercial terms
• Implementation, professional service, support, subscription all under Plex
• Simplification of packaging
• Support through standard Plex

New customers

• Standard solution for shop floor integration - no more guesswork
• Rapid implementation and ROI with robust “out of the box” functionality
• Powerful low-code environment for easier scaling and management
• Joining a mature community with peers, resources, best practices

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Accelerate Industry 4.0 and Digital Transformation

Manufacturer Pains

Old, non-networked equipment Manual processes High employee turnover

Negative Results

Complex solutions High costs and waste Production inefficiency

Mach2 Provides

Cost-effective turnkey solution Process, data automation Contextualization with Plex

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Turnkey Solution for Manufacturers of Any Size

Mach2 is an integration software platform that interacts with your plant floor machines and systems to provide real-time usable, actionable information.

• Bi-directional data communication that extends Plex MES and IIoT to the edge

• Democratizes Industry 4.0 and IIoT with templated, turnkey solution for the masses

• On-ramp to Smart Manufacturing with production monitoring that focuses on key operational metrics

• Out-of-the-box solution to empower automation and unleash operators

o Day 1 value with a rapid implementation for automated production recording, machine status, OEE

o Day 2+ value customers extend the solution to more machines, automate quality, lineside labeling

• Low-code design for extensibility and ease-of-use to solve your unique plant floor challenges

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On-ramp to Smart Manufacturing

Provide on-ramp to Smart Manufacturing

Turnkey solution that lowers the barrier to full MES solution

OOB solution captures data and provides real-time visibility and monitoring of production process.

Expand and Automate MES/IIoT

Real-time contextualized data collection and alerts

Integrated solution turns machines into users and creates fail-safe mechanism to prevent process defects

Deliver Extensibility​ Toolset

Flexible toolset solves key business challenges​

Low-code solution works in concert with Plex MES & IIoT to solve unique challenges

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PLEX SMART MANUFACTURING PLATFORM

Connected by a Modern Cloud

CONNECT ― AUTOMATE ― TRACK ― ANALYZE

Manufacturing Execution Suite (MES)

Manufacturing Automation

Quality Management System (QMS)

Supply Chain Planning (SCP)

Enterprise Resource Planning (ERP)

MANUFACTURING ANALYTICS

PLEX SMART MANUFACTURING PLATFORM

Data Platform
• APIs
• Developer Portal
• EDI
• Reporting

INTEGRATION LAYER

External Systems and Applications

| © 2020 Plex Systems, Inc. All rights reserved. Privileged and Confidential Information.

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Mach2

Data Entry to Plex

• Machines are users
• Automated
• Unleashes operators from tedious data entry
• 24x7x365
• Accurate

Control

Shop Floor Execution

• Automated setup
• Error proofing
• Lineside labeling
• Operators making parts
• Real-time scoreboards

Mach2 Rollout and Expansion

• NO CODE!
• Mach2 is a toolset
• Kors uses toolset to build out-of-the-box product
• 2-day training class
• “Hand over the keys”
• Visual logic layer
• Multiple screen building options
• Unlimited possibilities!

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Mach2: We Speak Machine

Day 1

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Mach2: We Speak Machine

Day 1

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Mach2: We Speak Machine

Day 1

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Mach2: We Speak Machine

Day 1

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Mach2: We Speak Machine

Day 1

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Mach2: We Speak Machine

Day 1

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Mach2–“Day 1 & Day 2+”

Day 2

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Plex & Mach2

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A call to action

• Lift to full shop floor integration is smaller / easier than most manufacturers anticipate

• You likely have prerequisites and a footprint to take advantage of Plex Mach2

‒ Plex ERP/MES/Quality‒ IT/OT Network‒ Server‒ Networkable equipment or low cost IoT devices‒ Labor resource (not a coder) –flowchart Visio type development

• Rapid deployment / lost cost deployment, phased approach (Newman/Thai/Hatch)

• Low-cost sensors, wireless networks, cloud, etc. = democratized access to technology and manufacturing innovation

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Mach2 Extends Plex Smart Manufacturing Platform to the Edge

Integration and Enablement

Capabilities

Applications                Workflow               Visualizations

Data Connectivity and Normalization

Modern Sensors & Controllers

Custom Protocols & Drivers

Modern Communications Protocols

Industrial Automation

Robotics

CNCs

SCADA

1. Workcenter Setup
2. Quality/Checksheet Automation
3. Lineside labeling
4. Production Automation
5. Serial number tracking
6. Weigh Scale or other peripheral Integration
7. Scrap adjustments
8. Asset genealogy

1 2 3 4 6 5 7 8

cloud

edge

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22 | © 2020 Plex Systems, Inc. All rights reserved. Privileged and Confidential Information.

Q&A

Contact Us to Learn More

Brian Gillespie

bgillespie@plex.com

248.221.2566

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REGISTER NOW

May 24 –26, 2021

www.powerplex.com

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