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THE PLEX SMART MANUFACTURING PLATFORM

Toyota Supplier Practices

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Toyota has an extensive list of supplier practices, but what are they? Are you meeting them? This checklist will help you determine your company’s readiness.

Toyota Supplier Practices Icon

Toyota Requirements

Specific Capabilities

Quality Control Regulations

per the Toyota Supplier Quality Assurance Manual

Inventory, Shipping, and Supply Chain

Best Practices

✔

Supplier process quality assurance (SPQA) checklists

Document control

Manufacturing quality charts (MQC)

Quality tuning requests (QTR)

Corrective actions

Material inspection standards (MIS)

Change point control

Suspect & non-conforming parts and abnormal process tracking and resolution

Preventive maintenance activities

Toyota’s specified action plans, process failure mode effects analysis (PFMEA), process inspection standards

Technical information sheets (TIS) and part inspection standards (I/S)

Support for Toyota Shipping Confirmation System (SCS)

Built-in EDI to facilitate Toyota-supplier relationship

RFID labeling of returnable containers

Serialized container tracking and traceability with Kanban labeling

Skid manifest information

Shipping route support

JIT with shipment information down the supply chain to the next tier

Integration to the Toyota supplier portal

Cellular manufacturing

Total productive maintenance (TPM)

Overall equipment effectiveness (OEE)

Quick changeover, 5S, suggestions systems, lean

Kaizen for continuous improvement

As a partner to Toyota suppliers, including Toyotetsu, Plex Systems supports all of the above practices and more. To find out more, check out the Plex Smart Manufacturing Platform.

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